home » Trading » Production for inflatable boats process. How to start a production of inflatable boats

Production for inflatable boats process. How to start a production of inflatable boats

Going out into the open water for fishing or recreation will be much more pleasant if all the necessary equipment for PVC boats is at hand. At a minimum, you will need an inflation pump and foam pads for benches for comfortable lounging or sitting while fishing. A large assortment additional equipment for PVC boats you will find in the online store Prokatis.ru

Mandatory accessories

Not all accessories for inflatable boats that are on sale are mandatory and. However, among them there are really necessary for every owner of a small boat. Such a list includes:

Pump. It comes standard, but it's a good idea to have a spare with you.
Transoms, thanks to which the motor is hung. An additional device is transom wheels that facilitate the descent of the vessel to the water.
Repair kits to quickly fix a puncture and get to shore.
Several types of valves to maintain the required pressure.
Covers and bags for storage and transportation, allowing you to protect the unit from negative external influences.

tuning products

Going out on the water is not only the work of a fisherman, but also rest, which should be comfortable.

Payol - flooring on the deck, which gives additional rigidity and allows you to comfortably move around it.
Awnings that cover from splashes and allow you to fish in any weather.
Various mounts - supports for the echo sounder, side handles and others.
Pads on foam rubber benches, inflatable pillows or chairs for a comfortable stay.
Visor to protect from the sun.
Flooring and deck mats with anti-slip properties.
Covers for cans made of water-repellent fabric. Designed to protect things from rain and splashes.

These and many other accessories and in order to make swimming easier and more comfortable, are in our catalog. Make a personal list necessary equipment managers will help you, focusing on the model of the boat, the frequency and conditions of operation, the features of the reservoirs in which the access to the water mainly takes place.

All products that can be bought from us are guaranteed, and within the warranty period, we are ready to carry out free repairs in our own service center. We offer high quality equipment for small boats, reasonable prices, only original models from manufacturers, fast delivery in Russia by reliable transport companies.

The production of PVC boats as a business has long become popular. The profitability of such a project in certain seasons reaches good levels, and the feedback from the owners of the workshop and the customers themselves speaks of the constant demand for products.

Is it worth opening such a production and what is needed for this? Many questions scare entrepreneurs, especially newbies, at first. But with all the nuances can be dealt with gradually. Moreover, this process is slow. The main thing is to maintain the quality of manufactured products at a decent level.

Business Features

This area of business may seem too busy. In the market, there is indeed high competition among well-known domestic and foreign manufacturers. But certain groups of tourists, fishermen and other individuals sometimes prefer a local manufacturer who personally monitors the quality of each product. Moreover, such entrepreneurs can buy a boat at an affordable price.

But there are certain difficulties that a novice businessman should definitely take into account:

Such a business as the manufacture and sale of PVC boats can only be handled by a person familiar with technological process firsthand. After all, even with automated equipment, you need to have experience in the selection of material, know how the devices work, navigate their settings and be able to test the finished product.
The process itself takes a long time. PVC boats are not a product that is produced in mass quantities. Depending on the type of product, it takes from 2 to 6 months to create and test it. Although, with powerful equipment and a significant staff, this process can be accelerated.
Serious competition scares off a novice entrepreneur. PVC boats are produced by famous brands and are sold in all tourist and fishing stores, which makes finding customers a particularly difficult task.
In this area, there is a strict dependence on the season. They sell out goods only from mid-spring to early autumn. The rest of the time, the products will be mostly idle on the shelves or in the warehouse.

Boat types

Mankind has already come up with many options for improvised transport in order to move along the water surface. Among them, the most popular over the years have become ordinary wooden and inflatable ones. For a tourist or an amateur angler, the latter are more interesting, since when folded they take up little space, and they can be transported with you to any chosen recreation area. Therefore, PVC boats as a business is considered a promising direction.

Among the inflatable varieties are:

Motor - characterized by the presence of an engine that is attached to a rigid transom. Thanks to the power of the motor, the boat picks up high speeds and allows a person to move in a short time in Right place. When they are manufactured at the plant, they adhere to certain GOSTs.
Rowing boats are more interesting for a private entrepreneur, as they consist entirely of inflatable elements. Their operation is also distinguished by ease, simplicity and safety. The sides are usually further divided into several compartments, which prevents the craft from sinking even if one of them is damaged.

Both in the first and in the second version, the bottom of the boat can be different - semi-rigid (made of plastic or plywood) or rigid, for the manufacture of which light alloys are used. Sometimes, for greater strength and convenience, a bench is also attached between the sides.

Raw materials for manufacturing

Today, various materials are used for the production of inflatable boats:

Polyvinyl chloride (PVC) - it is reinforced and unreinforced. The first option is more common, as it has good strength, resistance to pollution and ultraviolet radiation. Such material, if necessary, is easy to repair, however, it is quite difficult to repaint. The composition contains a dense synthetic woven fabric and a polyurethane coating. This combination provides the best performance of the product. Non-reinforced PVC is more often chosen as a basis by foreign manufacturers, but is less durable and unreliable.
Rubberized fabric - resistant to impact sun rays, and the strength characteristics are much lower. But such materials are valued for their availability and low cost. True, a boat made of such fabric has a short service life.
Hipalon and neoprene are relatively new raw materials for inflatable boats. Differs in high cost, but also possesses the highest quality in use. A finished product made of such material will last more than one year.
Polyurethane - rarely used as the only element. It is usually combined with polyvinyl chloride and applied to a fabric base.

Please note that for the manufacture of boats to order or for sale, you will have to responsibly approach the choice of material. AT state standards and the requirements for the finished product, the density of the PVC fabric is 640 g/m2. But manufacturers who care about the quality of their products try to play it safe and opt for a density of 850 g / m2 for the side part and 1100 for the bottom.

This provides greater operational reliability.

Technology

The whole process of creating an inflatable boat goes through the following stages:

Material selection highest quality. This should be done personally, so a person engaged in such a business must have some experience.
Cutting parts according to the required shape and dimensions of the finished product. It uses a pattern made on a special machine or standard stencils. If you use a laser machine for this, then each part will exactly match the specified parameters, and its edges will be perfectly even.
The assembly of the boat, which can take place in two ways - by gluing or by welding. Each case requires special equipment. For the first option for connecting parts, a special adhesive composition based on polyurethane is used. And to avoid the risk of rupture, they layer the parts together. Welding is a more reliable way of connecting elements, which is done using an ultrasonic unit and the use of hot air.

At the end of the work, the product must be tested to ensure its quality, strength and reliability during operation.

Equipment for the production of

For maximum automation of all stages, you need to purchase modern equipment:

An apparatus for creating a pattern of parts - today, high-precision laser equipment is used for this, due to which it is possible to avoid any defects.
Special machine for gluing elements or for welding, depending on the selected manufacturing option.
You should also purchase additional tools, a table for the work of the master, consumables, pumps, etc.

Such equipment is convenient and completely automated process which allows minimizing personnel costs. Since this item of expenditure in the business plan will be too high, beginners should stop at domestic devices or purchase used ones.

Sales of products

Most of the difficulties can arise at the stage of sale finished products. Since there is high competition on the market among famous brands and manufacturers, it is worth considering how to sell your own product. You can use different channels for this:

Conclude an agreement with specialized stores (tourist and fishing).
Post ads on the internet social groups, build your website and chat with people on the forums.
You can promote your own brand through standard advertising platforms - media, transport, billboards.
Communicate personally with potential customers and describe the advantages and benefits of purchasing goods from you (careful quality control of the product, own operating experience, cheap prices).

Video: how are PVC boats made?

For production of PVC inflatable boats Finnish five-layer is used reinforced PVC fabric of Scantarp concern and Mirasol PVC fabric (South Korea) from 700 g / m2 - 1100 g / m2, which has proven its quality in the market of PVC products. In the manufacture PVC inflatable boats are used modern technologies, which allow not only to firmly connect the parts PVC products, and also provide flexibility and elasticity of the seam in places of increased load, which gives a high level of reliability and safety on the water. Taking into account the comments and preferences of buyers, the developers and technologists of the projects presented a wide the lineup boat pvc with different technical characteristics and types of equipment.

Depending on the design features, pvc inflatable boats there are several types:

Rowing pvc boats without transom- designed for movement on small lakes and rivers. This type boats has many advantages. They are small and light, designed for one or two places, equipped with one kayak oar or two conventional oars, depending on the model. They have a simple solution - a two-section balloon, seats - an inflatable pillow or a bench. This is a good option for a fisherman or a hunter, a tourist and a traveler, as well as a family holiday on the reservoirs of your region.

PVC transom boats without keel belong to the category of flat-bottomed, designed for use with an electric motor or gasoline engine of low power up to five hp. Unlike the first kind boats, this range has a hard transom for mounting a boat motor. boats are not equipped with hard and inflatable floor, also no keel. At the request of the buyer, boats of this category can be equipped according to their goals and desires under the order. PVC transom boats convenient for moving around water bodies, trolling fishing, river travel, family outdoor activities.

Transom pvc boats With keel thanks to their high technical specifications For many years, they have firmly held a leading position in the fishing accessories market. This type boats designed for motors with a capacity of five or more horsepower for moving through small and large water bodies in the coastal zone of the water area. The entire range transom PVC boats with keel completed hard floor (floor), stringers depending on the model keel short or elongated. When choosing boats from the category of this model range before buying, decide what engine power you need PVC transom keelboat.

Vyat Boat Company accepts orders for personal equipment, installs additional equipment and options with gluing a variety of devices for the entire model range boat pvc provided in the catalog on the site.

Fishing has always been a popular form of recreation, despite the emergence of more and more new types of entertainment. You can spend time outdoors, and even on a pond, and even get fish using a PVC boat. In addition, having a boat, you can also engage in other outdoor activities.

Over the years, popularity, practicality and reliability, and in recent times due to the development of technology, inflatable boats made of PVC - polyvinyl chloride are distinguished by availability. Such boats are distinguished by very good driving characteristics, in addition, they are very convenient to use. They are not in vain used for extreme sports. And for ordinary fishing, a pvc boat is an incomparable option.

In this article, we will see how you can make an inflatable boat with your own hands in a fairly simple way. The process of making a pvc boat with your own hands in this case is good because you can control every step of production, and "fit it for yourself" as much as possible. If you get creative in solving this task, you can create the perfect swimming equipment just for you.

Recall that we previously described how to glue, but this boat is not inflatable.

Do-it-yourself PVC boat: patterns, progress of work

Do-it-yourself inflatable boat requires pattern drawings for patterns.

1 ) you need to choose a piece of PVC fabric, density - 640–850 g / m2;
2 ) on it, mark the patterns for the sides and bottom;
3 ) cut patterns - preferably with the help of devices that cut the fabric with a laser, which ensures millimeter accuracy of the cut line;
4 - glue the patterns and weld them together using polyurethane-based glue; welding is done by vulcanization, ultrasonic welding or hot air flow using a building hair dryer;
5 ) a mandatory item - testing the boat.
It is very good if you first model the future watercraft on a computer in a three-dimensional editor. Such a program allows you to analyze all the steps of work, and avoid possible errors.

We glue the PVC boat with our own hands

1 ) the joints are degreased with acetone;
2 ) coat both surfaces with PVC adhesive, including hardener, after which the product should be set aside for 20-30 minutes;
3 ) we heat both surfaces with a building hair dryer, and connect them together;
4 ) rolled with a roller for rolling PVC coatings.

When the hull is ready, all the necessary details should be glued - for example, an inflatable neck, seat mounts, a transom and other structural elements of our water vehicle. Here, only our imagination and design features are the only limitations. It is important to observe symmetry, since redoing will be expensive. If you do everything gradually and carefully, you will get a very valuable inflatable boat.

Before testing the vessel, it should be tested under load. To do this, the boat needs to be inflated and walk along its sides. After that, the swimming facility should not begin to let air through at all in any place - in this case, we can assume that the gluing was successful and proceed to tests in an open reservoir. However, when going out for the first time on a boat, you should not sail far from the coast. And then - practical tests - we move forward directly to fishing.

The pattern drawing shows a simple model with which it is recommended to start making a boat with your own hands. After acquiring the necessary skills and experience, you can go to create more complex models:

Here you can download

Each of these methods has its own advantages and disadvantages, so in each case choose the most appropriate.

At mechanical methods cutting time costs account for 5-10% of the total time of boat manufacturing.

In mass production, a flat cutting method is used, which allows you to simultaneously cut out 10-20 parts of the same configuration. Promising for the flattening method are laser cutting and cutting with a water jet, in which the contour of parts can be cut out according to a given program. Cutting material with a laser beam provides a cutting speed of up to 30 m/min and a cutting accuracy of ± 0.5 mm. With this method of cutting, the edges of parts made of synthetic fabrics are melted and have a clear edge. When cutting, the material is held in place by vacuum.

Recently, great opportunities have been opened up by the technique of cutting rubberized fabrics with a jet of water. The essence of the method is that water is compressed to a pressure of about 400 MPa, and then ejected in a thin stream through a sapphire nozzle with a diameter of 0.1-0.3 mm. The water jet, which has a very high speed, easily cuts the material. Polymer additives or abrasive particles are sometimes added to a system with ordinary tap water. The cutting speed can reach up to 60 m/min depending on the material. The reactive force in the nozzle due to the low water flow (0.5 - 4 l / min) is insignificant, therefore, industrial robots can be used with this method.

On the cut panels, the places of gluing together and the places of gluing parts are marked. To remove excess powdering material from the bonding areas and create a rough surface in order to increase the bonding strength, roughening is used, i.e., the removal of a very thin layer of rubber lining. Details with straight sections are roughened on roughing machines, and parts of complex configuration - with manual roughening elements. The duration of roughening in the overall process of manufacturing boats is from 5 to 15%.

However, the roughening process is time-consuming, and in thin shells of fabrics it can lead to a loss of textile strength and a violation of sealing. AT last years Particularly intensive work is being carried out to eliminate this process by selecting new powder coating materials that are easily washed off by solvents, and using stronger adhesive compositions. The rough surface, on at least one side of the fabric, may be formed by evenly spaced indentations in the form of intersecting lines, which are formed simultaneously with the vulcanization of the fabric. An interesting solution is when an abrasive material is introduced into the adhesive, which, when rolling the parts to be joined, penetrates into the surfaces to be glued like “rivets”.

The success of bonding is determined by good surface preparation and even, without wrinkles and bubbles, the bonding of the bonded surfaces. Before gluing, mark the border of the material overlay. The surfaces to be glued are connected starting from one edge of the seam to the other or from the middle to the edges so that there are no wrinkles and bubbles. The seam is smoothed by hand or rolled with a roller. On long seams, in order to avoid uneven stretching of fabrics, marks are applied in advance on both surfaces to be glued after 30–50 cm. Seams several meters long are glued in parts of 1–1.5 m. as the pieces are connected. Most often, the connection of the panels is carried out using a one-time or multiple lubrication of the glued areas with glue, mainly cold curing. In the manufacture of heavy trucksFor large-sized boats, hot-curing adhesives are used, followed by pre-pressing and vulcanization of the seam in a vulcanizing press. Spread the glue manually or with a mechanical glue spreader. Before smearing with glue, surfaces are refreshed for gluing with an organic solvent (gasoline, ethyl acetate, their mixture, etc.) - After refreshing with a solvent and after each spread, the surfaces are dried.

The assembly of the shell of a homemade inflatable boat starts from the sides and is performed in strict sequence. Separate parts are connected in the prescribed manner with various seams (mainly lap) along the smeared edges, to which, on both sides, to eliminate the effect of air filtration along the fibers of the fabric, pre-glued tapes 25–40 mm wide from rubberized fabric are glued (Fig. 4.1), often thinner than the bead fabric. When using hot curing adhesives, seams are sealed with tapes made of unvulcanized rubbers or rubberized fabrics.