Manufacturing technology of gloves with pvc coating. Production of cotton work gloves with pvc coating as a business

This idea is characterized by small financial investments, stable demand and high profitability. For professional builders, electricians and locksmiths, due to the peculiarities of their professions, these products are simply irreplaceable. In addition, the use of protective equipment is prescribed by the legislation of the Russian Federation in the safety rules. Given all this, we can safely say that this enterprise is a very tempting business idea. The production process of cotton gloves consists of several stages, each of which takes place on a specific machine.

It is best to organize a business as an individual entrepreneur (individual entrepreneur) under the simplified taxation system. But if an entrepreneur plans to sell products through wholesalers and large enterprises, then he will have to work with. In this situation, a general taxation system will be required.

Assortment and production technology

The amount of sales depends on the breadth of the product range. This business involves the production of protective gloves both with PVC (polyvinyl chloride) coating and without it. The first have a large set of advantages, they are:

• comfortable in work;
• perfectly protect hands from mechanical and other negative effects;
• have high wear resistance and long service life;
• well pass air (hands do not sweat).

The production of protective PVC gloves occurs in the following sequence:

• first, the blank of the future glove is knitted;
• then the edges are finished to prevent the dissolution of the thread;
• after that, a special PVC coating is applied to the palm of the product;
• then the glove is sent to the drying chamber;
• the final stage is packaging and labeling.

The work uses natural and synthetic raw materials: cotton, latex, polyester and wool fiber. Heat-resistant products are made from Teflon thread, and products that are resistant to mechanical damage are made from Kevlar. Most of the gloves are made from a blended thread containing 60-80% cotton and synthetics, which increases durability.

The required density of the workpiece is achieved by selecting the thickness of the yarn. Gloves are made from gray yarn with a density of 50, 74 and 100 tex. Many machines work with this set of threads, they are suitable for various classes of knitting.

Advice: it is better to choose a thread with the lowest coefficient of torsion, which allows you to get voluminous and dense products.

To make the product fit better on the arm, a latex ring is sewn into the cuff.

The PVC coating that is applied to the palm is referred to as plastisol. It is made of liquid plasticizers and polyvinyl chloride. In its normal state, plastisol is a paste, in a heated state it is a liquid mass. Due to its fast curing, increased mechanical and chemical resistance, this product is an excellent protective coating.

Machines for the production of PVC coated gloves

In the manufacture of cotton gloves, as with, the main emphasis is on a good machine. The leader in this field is the Japanese equipment manufacturer Shima Seiki. The second and third positions in this ranking are Korean knitting machines and Chinese machines. They do an excellent job with the work entrusted to them, and the affordable price allows you to open a business with little investment.

The equipment of the workshop, as a rule, includes four types of machines.

1. Knitting machine. Knitting blanks for future gloves. The minimum productivity is 16 pairs / hour. The average cost of the machine is 300 thousand rubles.
2. Glove overlock. Serves for an overcasting of an input edge of products. Average productivity - 190 pairs / hour. It costs about 130 thousand rubles.
3. Device for applying a layer of PVC. The productivity of the device (average) is 300-1100 pairs / hour. The most expensive part is about 950 thousand rubles.
4. Packing machine. Productivity - 450 pairs / hour. From 40 thousand rubles.

knitting machine

A modern computerized knitting machine is the basis for the production of protective gloves. The principle of operation for different models is approximately the same: a certain number of loops and rows is set on a digital monitor or using a plastic chain. Then the machine starts knitting. At the end of the workflow, the material is cut off automatically at the fingertips. The protruding ends of the threads are blown into the product under the action of the compressor.

All models involved in the manufacture of blanks for future gloves, in contrast, are divided into classes. The number corresponds to the number of loops per inch. That is, the higher the class, the thinner the knitting and the finer the details. Each product is created from the fingertips. Knitting machines are divided into automatic and semi-automatic (rare).

Glove overlock

This machine completes the production of work gloves. The device with the cuff overcasting function greatly increases the value of the finished product on the market. Thanks to the overlock, the gloves fit better to the hand, which improves the consumer properties of protective products.

The machine itself is completed with a working table and an engine. The machines differ in sewing speed, presser foot lift and overedging width.

PVC Coating Machine

A special machine (often from a Chinese manufacturer) is responsible for applying PVC to the inner surface of the product, the thickness and pattern of the coating. The coating is applied by screen printing using a standard matrix. Then the PVC-coated gloves are sent to a temperature-controlled drying chamber.

The whole process is controlled by automation. Polyvinyl chloride is supplied from containers. Application can be point or continuous. Also, the device allows you to select any image (logo or drawing) for application. Application accuracy is controlled by built-in sensors. Matrices for drawings usually come with the device. The productivity of the machine depends on the type and complexity of the pattern and can vary in the range of 800-1300 pairs / hour.

Packaging machines

Before the products go to the counter to the sellers, they are packaged and labeled. Packaging can be individual, group and mass, each of them uses its own equipment and devices. When packing protective gloves, group and bulk packaging is most often used.

• Group packing - carried out manually by rewinding the required number of pairs (5, 6, 10 or 12) with a bank elastic band or using a packaging machine (GD-T).
• Bulk packing. 200 pairs - but the quantity may be different, it depends on the existing requirements for the size and weight of the complete package. Products are packed manually in boxes, bags or bags. Then the packaging is glued or stitched.

In order to minimize the cost of storage and transportation of goods by reducing the volume of bulk packaging, a vacuum pressing apparatus (GD-TB) is used. Various types of equipment are used in marking, from simple office-type printers to automatic ink jet devices.

Equipment selection criteria

Today, there are a huge number of manufacturers involved in the production of glove equipment on the market. Therefore, there are certain difficulties with the choice of equipment, because it differs in both price and quality. Therefore, when buying machines for the production of PVC-coated cotton gloves, several criteria should be followed. The same principles take place when choosing any other technique: equipment for, apparatus for, etc.:

1. Price. For most, this is perhaps the main criterion, because not every novice entrepreneur has significant financial investments. Therefore, he cannot afford the purchase of expensive equipment. In this situation, you can go two ways:
   • Buy used equipment that is much cheaper than a new one. However, the entrepreneur will never know how many cycles she has worked. This purchase is a pig in a poke.
   • Lease the necessary equipment. Of course, this will result in a slightly larger amount than buying a used one, but an entrepreneur can be sure that he receives high-quality equipment.

Advice: a professional knitting machine with an electronic control unit (ECU) costs about 150-400 thousand rubles. It will be much cheaper to buy knitting equipment without an ECU. However, to work on such a machine, additional workers will be required, who need to be paid a salary, and this is a separate expense item. It should be understood that there are very few qualified specialists in this field, which means that the consumption of materials will increase, which again will entail additional costs. Therefore, before saving on good equipment, you need to think carefully about whether this stinginess will result in a large amount.

1. Reliability and durability. Downtime of glove equipment is very expensive, it leads to losses and lower profits. Therefore, when choosing equipment, you should listen to the recommendations of dealers specializing in the sale of such equipment. JOMDA brand knitting machines deserve special attention - they are of high quality and reliable. The undoubted advantage of the popular brand is the service and post-warranty service. By the way, service centers should be located in every large city.

Do not forget that any equipment, be it a glove machine or, needs regular maintenance (maintenance). This will help to maintain the quality and competitiveness of the products, and hence save profits. In addition, from time to time it will be necessary to update or upgrade existing equipment.

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The production of cotton protective gloves is a simple and affordable business to master. The only thing that can cause problems is with the choice of equipment. Preference should be given to machines that have the best price / quality / service life ratio. If you follow this principle, it will be easier to achieve the desired heights and profits.

In contact with

The production technology of knitted cotton gloves (coated) consists of the following operations:

• knitting a glove blank without overcasting the edge of the cuff;
• overcasting the edge of the cuff of the glove;
• application of PVC coating on the palm of the glove;
• product packaging.

Necessary equipment

Creation of a 2-month supply of raw materials (with the production of 33,000 products per month): 375,000 rubles.

Please note that the table shows the investment amount for the purchase of 14 knitting machines.

Staff

The glove making cycle on AURORA machines is fully automatic, the seamstress changes yarn and collects finished products from storage baskets.

To service a mini production of 17 machines, 3 people are needed:

• 1 seamstress serves 14 knitting machines. (Maximum seamstress can serve 30 machines).
• 1 seamstress working on an overlock, overcasting the cuff of a glove
• 1 operator works on the machine for applying PVC coatings, while he can simultaneously perform the functions of a foreman.

  How to start a production of cotton gloves with pvc coating

  (According to the technology, 1 master adjuster is able to service up to 60 machines)

room

To accommodate a fleet of machines 17 pcs. you need a room of 75-100 sq.m. Any room is suitable for organizing production, the main thing is that it has heat and electricity (380 watts)

Renting a production facility that meets the above requirements is 200-300 rubles per month per 1 sq.m.

Sales Policy of Coated Glove Business

Pricing

Wholesale prices for gloves with a viscosity class of 7.5 and an average density of 42 grams per product range from 10 to 13 rubles per pair. Prices vary depending on the number of pieces in the lot. The retail price for gloves is 15-17 rubles per pair.

Markets

The demand for gloves is stable and constant and tends to grow. The need for them is experienced by both individuals (for gardening, construction work, etc.) and enterprises (for equipping workers).

Gloves can be sold in the following areas:

• Sales through hardware stores / garden stores;
• Implementation through wholesale companies engaged in deliveries to enterprises;
• Realization directly to industrial enterprises;
• Implementation by the municipality (housing and communal services).

Feasibility study

The cost of consumables for the manufacture of gloves

The cost of material for the manufacture of 1 pair of gloves

Electricity consumption

The total cost of 1 pair of gloves (average density 42 grams) will be 5.84 rubles.

Calculation of profitability, payback

Input data:

• Capital investments: 2,190,500 rubles incl.
• Purchase of equipment - 1,815,500 rubles
• Creation of a commodity stock - 375,000 rubles
• Room area: 75 sq.m.
• Rental price: 200 rubles per 1 sq.m.
• Opening hours: from 9.00 to 18.00
• Number of staff: 3 people
• 2 seamstresses salary 12,000 rubles per month.
• 1 operator (with the function of a fitter) salary 15,000 rubles per month

With 22 working days in a month and an 8 hour working day, the following quantity of products can be produced:

• on 14 machines of the AURORA-7C-12-1 brand - 36,960 pairs;
• on the 1st overlock SALUT-02 - 33,000 pairs;
• on the machine for applying PVC coating gloves PPM-1-M2 44,000 pairs.

The maximum output of the workshop will be 33,000 pairs of gloves per month. For revenue calculations, we take the cost of 1 pair of gloves 11 rubles.

Cost price

The cost of manufacturing 1 pair of gloves (raw materials + e / energy) is 5.84 rubles per pair.

General expenses, per month:

Yield calculation:

Payback calculation

Activity registration

The most acceptable form for a small enterprise is 3 personal income tax, form of activity: Individual entrepreneur.

Most of the products are planned to be sold to industrial enterprises, in this regard, it is necessary to choose a taxation system that allows you to work with VAT.

Addition

If you need a more detailed business plan, you can order its development for your project. Fill out an application to receive detailed information from the site partner Moneymaker Factory of the consulting agency "MegaResearch".

Questions and answers on the topic

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How can a store choose a range of work gloves?

How can a store choose a range of work gloves? Have in stock all types without exception or stop at a few popular positions? Glove Factory has prepared answers to these and other questions for you.

Three whales of the assortment: color, size and purpose

What attracts the buyer in the first place? Of course, color! Therefore, it is desirable to compose an assortment in such a way that several colors are present in it. If we take cotton gloves as an example, then the traditional colors - white, gray and black - can be supplemented with other options: orange, red, blue or olive. Olive and orange are high-quality hits of this season, speaking in the language of fashion. These gloves are made from durable yarn with the addition of quality polyester threads, which increases their durability and wear resistance. So such a glove will last long enough, it is not easily soiled, and in the version without PVC coating it can be washed and reused.

In addition, you can choose models with PVC coating in various colors: now in production it is possible to produce work gloves with PVC coating in black, blue and other colors. And various stencils - a dot, a wave or a protector - will help diversify the assortment within one model.

As for the size, it is necessary to take into account the fact that heavy manual labor is still the prerogative of more men than women, therefore it is better to offer gloves not only in a standard, but also in an enlarged size so that they can fit the size of a man's hand. Now the "Factory" produces models of standard size and products of improved quality with an increased size. The most popular models: 5-thread 24 size and 5-thread | LUX, as well as 5-thread LUX | Orange 24 size, 5-thread | OLIVA LUX 24 size

And of course, in order to understand which gloves you need to buy, you need to answer the question: “Why will customers buy gloves in our store?”

We take into account seasonality and the specifics of the store

When compiling an assortment of gloves for their intended purpose, you should consider the time of year when gloves will be sold, as well as the location and specifics of your store.

Let's start with the specifics and location, because it is these factors that will help you correctly form your assortment.

First of all, the most popular models should always be present in the assortment. From cotton gloves, for example, these are 5 threads with PVC, thick and medium gloves, class 10.

If there are, for example, a service station, a bus station or a taxi depot near you, you will most likely be in great demand for durable gloves that are resistant to wear and oil substances.

Thick gloves with PVC or latex coating, oil and petrol resistant leggings, as well as nylon gloves with different types of coating can form the basis of your sales.

If you sell household goods, you may be interested in such items as household rubber gloves, latex or nitrile coated gloves, and standard PVC coated gloves.

In the building materials store, you can offer all types of gloves for construction work: from universal cotton with PVC and latex-coated gloves to canvas mittens, glazier's gloves, dielectric gloves and welder's cuffs. Construction and repair is, as a rule, the largest consumer of both equipment and consumables, as well as overalls and PPE.

Work gloves can complement the assortment of an auto parts store, nylon gloves with PVC can be popular with buyers in art supply stores (nylon gloves are very thin and fit the hand well and allow you to perform precise work), and with a floral print and nitrile coating - in art supply stores. home and garden.

Production of PVC-coated cotton work gloves as a business

Gloves 3 strands with PVC coating - a great option for working in hot weather. They are thin, perfectly breathable, absorb moisture and do not hinder movement. 3-strand without PVC is the most budgetary model, which is also often used as an inner layer for leggings or other special purpose gloves.

In the autumn-winter period, the assortment can be expanded with insulated models, such as 5-thread wool blend gloves, insulated leggings and MBS gloves.

There is a list of equipment, without which own production of work gloves is simply impossible. Moreover, on the market you can find equipment of both domestic and foreign production; equipment from different manufacturers differs from each other in terms of performance, technical characteristics and, of course, price.

The minimum required list of equipment should include:

• knitting machine
• Overlock machine
• Packing machine

Let's consider each node of the shop for knitting gloves separately.

Machine park

Knitting glove machine

The glove knitting machine is the heart of the workshop. Models differ from each other in the number of loops, which characterizes the class of the glove: 5,7,8, 10, 13, 15 loops create gloves of the corresponding, 5th, 7th, 8th, 10th, 13th and 15th classes. The higher the knit grade, the finer the resulting fabric. A low class of work glove, on the contrary, indicates that the glove will be thick and rather rough.

Overlock machine

The main task of the overlock machine is overcasting the cuffs of gloves. Some machines are able to lay additional elastic under the cuff, which allows you to make the cuff more elastic, and the glove itself more comfortable to wear and use.

PVC Coating Machine

PVC coating makes it possible to significantly strengthen the glove and increase its service life. PVC coating reduces slippage in the glove and also increases its mechanical strength.

PVC coating is applied by a special machine through a proprietary stencil. The equipment is fully automated and does not require human intervention. Polyvinyl chloride is poured into special barrels, after which the equipment independently applies a thin layer of PVC through a mask onto gloves. The productivity of modern machines for applying PVC reaches one and a half thousand products per hour.

After applying the PVC, the glove can be sent to a drying chamber to increase the speed of production, where the PVC gains its elasticity in a shorter time than when dried in the open air.

Packing machine

The packaging machine allows you to highly automate the process of packing finished products into sealed bags. In bags and boxes, ready-made packages with gloves are packed separately.

The best-known work glove machines on the market

AURORA

AURORA specializes in the production of knitting machines models - 10C-12-1, 7C-12-1, 15C-12-1 with a capacity of up to 15 pairs per hour. They are fully automated, equipped with a computer and a speed controller with the possibility of working with different raw materials. The cost is low - 190-365 thousand. R.

JOMDA

JOMDA classes - 7, 10, 13 with a capacity of up to 163 pairs per hour. Models are equipped with a computer with the possibility of using different yarns.

SALUT-02

SALUT-02 is an energy-intensive overlock machine with a capacity of 1500 pairs per day with a cuff processing function to increase the value of products on the market. Price 40-45 thousand rubles.

PPM-1-M2

PPM-1-M2 as an inexpensive model with a raw material consumption of up to 9 g per 1 pair for applying PVC, thereby giving the gloves greater strength and durability. Cost - 180-200 thousand rubles.

GD-DA

GD-DA knitting glove device with knitting classes 10, 13, 150G and capacity up to 330 pairs per day. Power - 250 kW, weight - 250 kg, dimensions - 1250x650x1750 mm.

BX203

BX203 is a knitting unit with knitting classes 7.10G, productivity - 360 pairs per day, power - 250 kW and production of glove sizes - S, M, L, 2L.

SALUT-02

Overlocker from Russian manufacturers with a rotation speed of the working shaft - up to 4000 stitches per minute, weight - 45 kg, engine power - 0.2 kW, productivity - up to 1500 pairs in 8 hours.

PPM-1-M2

PPM-1-M2 - a unit for applying spot PVC coating with a capacity of up to 250 pairs per hour, plastisol consumption - up to 9 g per 1 pair, weight - up to 160 kg. The average cost is 80 pairs per day.

GPM-09

GPM-09 is an easy-to-maintain and energy-intensive packaging machine, thanks to which the gloves acquire a marketable appearance and retain their shape. The production process is fully automated. The package contains 12 pairs of gloves. Productivity - 3000 pairs in 78 working days. Cost -5000 r.

MG-C-7/10G

Glove machine from Korean manufacturers. All production cycles are included in the work. The unit has convenient navigation for tasks of the desired knitting mode, automatic processing of edge loops and trimming material at your fingertips. Productivity - up to 360 pairs per hour. The cost is 200,000 rubles.

JACK BX203-10G

This is an inexpensive analogue from Chinese manufacturers. Fully automated, works on the principle of solid knitting with the ability to use any yarn for knitting (mittens, mittens, gloves). The unit is equipped with a high level of self-control, a smooth transition to manufactured products and a built-in device for the deposition of used parts. Price 200-210 thousand rubles.

Given the small financial injections, and high profitability, own production of gloves is a tempting idea, against the backdrop of a crisis that does not cease to torment the population of Russia. Demand for them never falls, and given the constant injection of the state into the construction industry, it will only grow.

Due to the nature of the professions where they are used, these gloves are simply irreplaceable. In addition, the use of protective equipment is prescribed by Russian law, in the safety rules.

To establish a business in this area, you will need a minimum of technical equipment.

• Room for work.
• Equipment.
• Working staff.

To understand how the production process takes place, you need to delve a little into the technical equipment of the workshop.

The knitting process is carried out on one machine. Average output is approximately 360 pairs per shift. Parameters can be adjusted manually or set by a specialized program, in more expensive models.

For better profitability and production speed, it is recommended to purchase models with a large number of needles (at least 15). This affects the density of knitting, and, accordingly, the quality of the gloves as a whole. To increase the demand for the product, overlock equipment can be used, which allows finishing the edges to prevent the dissolution of the thread.

Types of machines for the manufacture of gloves

In the production of gloves, the main emphasis is on a good machine. The bar of leadership in this area is held by the Japanese manufacturers of Shima Seiki devices. Korean knitting machines breathe in their backs, and Chinese models should not be discounted. They do their job well, and the inexpensive cost will allow you to start a business on a small budget.

According to the principle of operation, knitting machines are of two types:

• Automatic. Here the program works in automatic mode, and the necessary knitting parameters, such as the number of rows or lines, are set on a special display.
• Manual. Here, the required set of loops is determined and set by a special plastic chain, by changing the number of links in it.

From additional equipment you will need the following:

• Overlock.
• Apparatus for applying protective layers.
• Packing line.

Manufacturers and cost of knitting machines

The cost of the machine depends on its performance and country of origin. As mentioned, the leadership bar is held by Japanese devices. But models of knitting machines from the Land of the Rising Sun are expensive, and not every novice businessman can purchase them. You can start with simpler machines.

Korean Computerized Glove Machines (MG-C-7/10G - Grades 7 and 10)

All production cycles are included in the work, due to which the need to purchase an overlock is excluded. Convenient navigation with a keypad allows you to quickly set the required knitting mode, and quickly change product sizes.

Automatic edging and fingertip trimming minimizes the presence of personnel. Full control is exercised by one person. Automatic lubrication system and breakage shutdown reduces the possibility of misuse of the thread to zero.

Performance.

• Grade 7 gloves - 360 pairs.
• Grade 10 gloves - 250 pairs.

The cost is from 96 thousand rubles to 200,000.

Chinese Knitting Machine Model - JACK BX203-10G

An automatic machine that works on the principle of one-piece knitting. Complete computerized control, perfect technology and two-block device, makes the knitting process of high quality.

It can work with any thread, knits both ordinary gloves and mittens, mittens, fingerless models.

Advantages of the device

• Computerized control.
• High level of self-control.
• Smooth transition to the release of other products.
• Built-in automatic device for the deposition of the spent part.
• Automatic stop when the thread breaks or the needle breaks.
• Served by one person.

Cost - 210.560 rubles.

Where to begin

The question of choosing a model depends on financial capabilities. If you have sufficient initial capital, then you can purchase an expensive model, Korean or Japanese manufacturers. The quality of these machines is time-tested, and you can quickly recoup their cost.

If the budget is very limited, then Chinese models also show themselves well. They have good performance, automatic adjustment and fully computerized control. It is possible to start a business for the production of gloves on such machines with minimal financial investment.

Definitely not worth buying a used model. No one will tell you how many cycles they have worked, and in fact this is a pig in a poke. Deciding to save on an inexpensive machine, you can then thoroughly invest in its repair.

Requirements for yarn and the number of personnel for production

For knitting gloves on automated machines, the following types of thread are used:

• 100% cotton or similar with synthetic added for durability.
• 100% wool with a little bit of synthetic.
• Artificial PVC thread.

To obtain a high density of the material, special parameters are set on the machine during manufacture. The palmar part can be coated with a rubber coating, solid or stencilled, in the form of small droplets.

Depending on the type of equipment used, the entire process requires a minimum number of operators. This is 2-3 people per line, depending on the volume of productivity.

Installation and adjustment of machines for the production of gloves

Having simple technical equipment, machines for glove production can be installed independently.

What is needed for this?

1. Flat concreted area.
2. Electricity supply.
3. Grounding.

During installation, horizontal stability is adjusted by articulated legs, twisting in turn. Electricity must be carried out along the wall, and in front of the machine, make a hotel switch for emergency shutdown.

Setting up automatic devices is not required. All operating modes are set on the display. On machines with manual control, the number of threads for knitting is adjusted. To do this, the kit comes with specialized equipment.

Profitability of glove production

The amount of revenue and full payback depends on many factors. First of all, it is the cost of the equipment itself. You can purchase an inexpensive model, but accordingly it will have less performance, and the minimum speed.

Expensive machines are able to work in an accelerated mode, but the payback, in fact, will be the same, in time. Taking into account the acquisition, the newest machine, Korean production, with overlock and automatic adjustment, the productivity of which averages 360 pairs per shift, the figures are as follows.

• Full cost including rent, technical equipment, purchase of raw materials, wages for a month, registration of an enterprise - this is about 300 thousand rubles.
• The minimum cost of one pair on the market- 12-15 rubles. Taking into account production costs: light, rent and raw materials, the final price will be about 6-8 rubles.
• Thus, the net profit from one machine per month is about 52 thousand.

Accordingly, if you invest more thoroughly and purchase five machines, you get about 3,000 thousand rubles a month. Thus, everything will pay off in 6-8 months.

But costs can be significantly reduced if you have your own free space, for example, a large garage. This is very convenient, to start work, you only need to level the site by concrete it.

Realization of gloves

It is better to think about the sales market before starting work. A single point of sale, production does not pay off for a long time. It would be nice to agree in advance with factory enterprises, workshops, construction companies on the supply of gloves. Having solved this issue, you can safely begin to implement an action plan for the promotion of production.

What we have - results

There is no tension in the market of equipment for knitting gloves. And yes, there is a lot of competition. Therefore, it is worth addressing this issue without breaking off into a long box. Entrepreneurial people are enough, and everyone is trying to make money by considering such a business plan.

Reading 8 min. Views 968 Published on 05/14/2018

The cotton glove business has a number of unique features. This area, due to its high profitability, “draws” attractive prospects for newcomers in the field of entrepreneurship. State programs aimed at the development of the construction industry and the high demand for such products are the main reason for choosing this area. Below, we propose to consider the production of work gloves as a business, as well as to study the subtleties and nuances of this business.

Cotton gloves belong to a quickly worn type of goods, and in agricultural work or various kinds of production, they are constantly needed.

Analysis of the selected industry

There are several dozen different professions, whose representatives use various protective equipment. Work gloves fall into this category. It is important to note that the use of protective equipment is fixed by the rules of labor protection and Russian legislation.

It is the demand for these products that makes the business of manufacturing gloves one of the most relevant areas of entrepreneurial activity.

Setting up a business does not require large investments. In order to start production activities, it is enough to rent a room with the required area, purchase specialized equipment and hire qualified employees. The area under consideration has a number of specific technical features.

First of all, it is necessary to consider the issue related to the equipment. One glove making machine can produce about three hundred and fifty pairs of gloves during a working day. It is important to note that the entire production process depends on the quality of the equipment.. The cheapest machines involve manual operation, where all settings are set by the operator. More expensive models are equipped with automatic programs that select the desired mode on their own. According to experts, the quality of the equipment is reflected in the speed of the production process. It is on this parameter that the payback period of the investment depends.

Models equipped with a set of a large number of needles allow you to produce higher quality products with a high density of knitting. The use of an overlock machine allows you to improve the quality of products and increase the service life of goods. These parameters determine the level of demand for goods produced by a similar workshop.

Varieties of production equipment

The knitting machine for gloves is a kind of heart of the workshop engaged in the manufacture of such products. Many large manufacturers give their preference to Shima Seiki machines made in Japan. The second place in popularity is occupied by Korean-made devices. In third place in a kind of rating are models made in China. Chinese models are much cheaper than their competitors. Due to the relatively high quality of manufactured goods, the purchase of Chinese equipment will significantly reduce the level of capital required to open a small factory or workshop.

Gloves are produced to protect hands, because the scope of cotton gloves is very wide.

The machines used in the production of gloves can be divided into two categories:
With automatic setting mode. Such devices are equipped with a special screen for selecting various knitting modes. The operator of such a machine only needs to set a number of parameters for the finished product, including the number of lines and rows.

With manual setting. The operator working on this machine must independently determine the required number of loops using special devices.
In addition to the machine that makes gloves, you will need to purchase additional equipment. This list consists of overlock machine, protective layer machine and packing line.

Overview of the best production equipment

The cost of production equipment depends on the parameters of the device and the country of manufacture. As mentioned above, the championship in this area belongs to Japanese technology. It is important to note that not every entrepreneur can purchase a machine made in Japan. At the first steps of organizing such a business, you should pay attention to Korean or Chinese products.

Korean machine tools with automatic control MG

In this segment of goods, machines belonging to the seventh and tenth class deserve special attention. Thanks to the involvement of all production cycles, the need for an additional purchase of an overlock is eliminated. Modes are set using a special keypad. The use of this machine makes it easy to change the size of manufactured products.

The device in question performs automatic processing of the product with an edging thread. Thanks to a fully automated process, only one operator is enough to operate the device. If the thread breaks, the system will automatically stop working, which reduces the risk of thread misuse to zero. The use of this machine allows to produce up to three hundred and fifty pairs of gloves of the seventh class during one work shift. The cost of the machine varies from one hundred to two hundred thousand rubles.

Chinese knitting machine JACK BX203-10G

This automated machine works according to the whole knitting method. The key to product quality is modern technology, a fully automated control system and the presence of two main blocks. Thanks to these features, this machine can be used both in the manufacture of gloves and mittens, and mittens. In addition, this model has a mode for the production of "fingerless" models.

Gloves are a commodity, the demand for which does not depend on seasonality

Among the advantages of this machine, it is worth highlighting a fully automated production process and a high degree of self-control. Due to the presence of two main blocks, a smooth transition from one type of manufactured products to other products is carried out. If the needle breaks or the thread breaks, the machine automatically turns off from the mains. Only one operator is enough to operate the machine. The price of this glove knitting machine is about 200,000 rubles.

Business organization procedure

The procedure for organizing a business depends on the level of capital that can be invested in its development. If you have a large amount of money, it is recommended to purchase expensive Japanese or Korean-made equipment. Such machines have increased strength and are less subject to wear. Due to the high quality of the manufactured products and the high speed of the production process, this investment will pay off in a short time.

With a limited budget, it is recommended to pay attention to the models presented by Chinese manufacturers. Despite their relatively low cost, they meet all quality standards. It is this type of equipment that is used by small factories for the production of protective equipment.

Experts do not recommend purchasing used equipment, since it is almost impossible to determine the duration of their operation. The purchase of a used machine can turn out to be much more expensive compared to new machines, since the repair of such equipment is very expensive.

Various types of threads are used in the production of gloves. The most commonly used types are:

1. A blend of cotton and synthetics for added durability.
2. Blend of wool and synthetic fabrics.
3. PVC artificial thread.

Starting your own cotton glove business is a great financial idea

To increase the density of finished products, special modes are used, which are set on the devices. As a rule, a protective coating of rubber is applied to the palm of the hand. It can be both solid and stencil. The number of personnel required to maintain the line depends on the type of production equipment. When working on modern technology, only a few people involved in the production process will be required.

A factory for the production of cotton gloves does not require a complex organization. It is important to note that there are a number of strict requirements for the workshop where the machines will be located. To install the devices, you will need to concrete a small area. You will also need to supply electricity and "ground" the devices. The horizontal stability of the devices is regulated by special legs. When conducting electricity, it must be borne in mind that in front of the device you will need to install a special switch that turns off the power supply.

It should also be said that automatic devices do not require additional settings. Each mode of the machine can be set using the keypad or a special display. To set up "manual" machines, you will need to independently adjust the number of threads used for knitting.

Payback period

Making gloves as a business has a number of features. The payback period of an enterprise depends on a large number of factors. One of the main factors is the price of a knitting machine. Budget models have low productivity, which negatively affects the speed of production. More expensive equipment allows you to produce large volumes of products, but the payback period of the device will increase.

Let's look at the payback period of the Korean model, which allows you to produce about three hundred and fifty pairs of gloves during the working day:

1. The level of capital investment for the lease of premises, the purchase of equipment, the purchase of raw materials, the registration of a business and the wages of employees is 500,000 rubles.
2. The cost of one pair of gloves varies from 12 to 15 rubles. Taking into account all production costs, the profit from one pair of gloves will be about 7 rubles. This means that one machine brings a monthly net income of 52 thousand rubles.
3. In order to earn 300,000 rubles a month, a novice entrepreneur needs to purchase at least five devices.

A well-written business plan will allow you to establish a successful production with a stable income, which will pay for itself in just a couple of years.

Based on the above example, we can conclude that the payback period of the business will be about one year. You can reduce this time period by organizing a workshop on the territory of your own garage or summer cottage.

Conclusion

Why not start the production of cotton gloves? Considering all of the above, we can conclude that the glove manufacturing business is one of the profitable areas of entrepreneurial activity. In practice, however, the picture is quite different. Finding a point of sale for finished products is quite difficult. This nuance must be taken into account at the stage of drawing up a business plan. Otherwise, the risk of losing the invested capital increases threefold.

In order to organize the sale of finished products, it will be necessary to conclude agreements with various small and wholesale outlets, factory enterprises, construction firms and other companies. Only upon completion of this stage, it is recommended to start organizing production.

In this business sector, there is very low competition due to the above features of production. This means that only the correct organization of the production process will allow you to get a stable and profitable business.

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