We open the production of aluminum windows

Aluminum and PVC window structures quickly gained popularity in our country. Fewer people today prefer wooden windows, which need to be constantly insulated in winter and painted. Probably, there is not a single operational characteristic, according to which the aluminum profile would be inferior to other window profiles.

Attractive market

Modern aluminum glazing systems provide not only warmth and aesthetic appearance. By glazing a balcony with just two materials: glass and aluminum, you can increase the usable area in the apartment. And the owners of a small apartment will receive not only an additional mini-room on the balcony, but also brighter housing (by increasing the light flux).

Aluminum windows outperform not only their wooden counterparts, but also windows made of plastic profiles (PVC). Aluminum, unlike plastic, does not burn, which means it is fireproof. Plastic, on the other hand, not only burns perfectly, but also emits substances that are very toxic to humans during combustion: chlorine and hydrocyanic acid.

Aluminum is resistant to dirt and temperature fluctuations. Permissible temperature difference from -50 to + 60 gr. This is the best material for glazing outdoor pavilions and kiosks.

Obviously right organized business in the production of aluminum windows, may not be unprofitable. If there is an active demand for the product, then you can enter the market!

To set up a business, you need to take the following steps:

• Register entrepreneurial activity in the local tax service(IP or LLC).
• Rent heated production room area from 100 sq. m. and a warehouse for storing raw materials and finished products area from 50 sq. m.
• Find suppliers of raw materials and materials for the production of windows (aluminum profile and fittings)
• Buy necessary equipment
• Hire staff
• Spend advertising campaign
• Start production

Equipment

For the production of aluminum structures from a profile, you will need to purchase whole line small machines and presses. The cost of each individual device is not so high (

$ 3000 - $ 5000), however, for a complete set, you will have to pay at least $ 40 thousand. To organize production, you will definitely need saws for aluminum, copy-milling machines, face milling machines, angle crimping machines or presses, glazing stands, manual bending machines, pneumatic screwdrivers, pneumatic drills, piston compressors, chip extractors.

Raw materials and production technology

Aluminum profiles and fittings (handles, rubber bands, screws) are used as raw materials for the production of aluminum windows. The technology for the production of windows from a profile is considered more simplified, since ready-made, cast aluminum is used. The profile is purchased in bulk from foundries at a price of 150 rubles. per kg.

The price also depends on which profile is purchased: cold or warm. From here, two technologies are distinguished: cold glazing and warm glazing. A cold profile is 2-3 times cheaper than a warm one. Low price due to simpler technology and lower performance (no wonder it is called "cold"). The cold profile is obtained in a simple extrusion process. The molding of the product is carried out by extruding heated aluminum through a matrix with a hole. To create a warm profile, three components are used at once: the outer part of the profile, the inner part of the profile and the thermal break. The thermal break is located between the inner and outer part of the profile and is carefully connected to them. The product therefore turns out to be more dense and insulated. It takes more time, money and labor resources. The price of cold profile windows starts from $30 per sq. m., and from warm - from $ 150 per sq. m.

Acquainted with regulatory documentation for the production of aluminum windows can be in the following documents:

• GOST 22233-93. Pressed aluminum profiles
• GOST 21519-2003. Window blocks made of aluminum alloys
• GOST 21519-84 (1992) Balcony windows and doors, showcases and stained-glass windows made of aluminum alloys. General specifications

The manufacturing technology of window structures involves the following successive steps: cutting an aluminum profile into blanks, processing the ends of the impost, punching technological holes, drilling holes for the lock and larva, broach sealing rubber, assembling frames and sashes, installing fittings, assembling the structure and installing fillings in products .

You can implement ready-made windows construction companies, wholesale dealers and small private companies involved in the installation of windows in apartments and houses. The most profitable clients are large construction companies that have large volumes of work on the construction of residential complexes. It is not easy to conclude a contract with such a company due to the high competition among window suppliers. To speed up sales volumes, you should hire a manager who will call the companies daily and offer them cooperation.

Video - aluminum window press

Aluminum Profile Processing Equipment

We sell equipment for processing aluminum profiles: pneumatic and manual presses
for processing facade, window and door systems Tatprof, Sial, New Tec, Agrisovgaz, Almo, Alusit, manual presses for processing sliding and swing systems Provedal. Machine tools for aluminum structures are sold from a warehouse 120 km from Moscow, delivery across Russia is possible.

You can see the price list for equipment here.

Pneumatic and manual press Shoham, Israel

Pneumatic press Comall, Italy

Pneumatic and manual press Bisal, Serbia

Pneumatic presses for processing facade systems

Pneumatic presses have been produced by SHOHAM MACHINERY LTD http://www.shoham-mach.co.il/ for over 10 years. SHOHAM MACHINERY LTD equipment is very common in Russia and has proven itself well as high-quality, simple and reliable.

All presses are covered by the manufacturer's warranty - 2 years from the date of sale. In the event of a planned replacement/breakdown of cutting knives, we will deliver them as soon as possible so that your production does not stand idle.

Pneumatic press PNZ8 for NEW TEC 150 system

Pneumatic punching press PNZ8 is designed for technological processing of aluminum profiles of the NEW TEC 150 system. Price 3900 EUR.

Specification Value Operating temperature 0 ÷ 40 Storage temperature -10 ÷ 50 Maximum altitude 2000 m.a.s.l. Storage Humidity 80 @ 20° C R.H. % Maximum working environment humidity 70 R.H. % Operating pressure Min 6 – Max 7 bar Force 1950 kg Air consumption 1.6 Nl/cycle Dimensions 240x360x240 mm Noise level less than 70 dB

Pneumatic press P-AGS150

Pneumatic small-sized punching press (pneumopress), designed for cold processing of profiles of the AGS150 system. Price 5 680 USD.

- differences in the production of windows begin with cutting the profile into blanks, for example, the door profile in the lower part is connected at a right angle. The glazing bead fixing the double-glazed window in the window is cut along with the main profile and also at 90°.

- milling of the impost occurs with fairly simple disk cutters, which most often select several ledges.

- on a copy-milling machine, a fitting groove, a larva for a lock and other holes are milled, the accuracy of which is not very terrible

– for punching critical holes, such as holes for twisting corner connecting crackers, manual and pneumatic punches are most often used. They do it very quickly and accurately.

- if a connection is planned on a crimping machine, then a cracker profile is bought in advance, which is subsequently cut into corners and crimped inside the corner connection. Such a connection is economically more profitable and the crimping machine quickly pays off.

Further assembly of standard aluminum windows is similar to PVC windows, this is the installation of sealing rubber, glazing, installation of fittings, hinges using templates. If complex crossbar structures are manufactured, then in most cases this structure is completely assembled in the workshop in order to eliminate errors. Subsequently, the structure is disassembled, the elements are signed and transported for direct installation at the facility.

Aluminum Profile Window Production Equipment

Equipment for the production of aluminum loggias PROVEDAL

Equipment for the production of aluminum facades

Machine tools (saws) for cutting
aluminum profile

Machine tools for processing (milling)
impost end

Crimping machines (presses) for aluminum

Copy-milling machines

Ready-made lines for the production of loggias PROVEDAL*Note: The main advantage of this variant of the set of equipment is the ability to work without the use of a compressor. The equipment offered by us is intended for the production of sliding and hinged window structures from the aluminum profile of the PROVEDAL system (Provedal), used mainly for glazing balconies and loggias, for the production of office partitions. 1. Manual set of equipment for sliding structures PROVEDAL 1 1 1 Model Name Unit rev. Qty 9MA/011 Matrix for sliding structures "PROVEDAL" series С640 + blind frames 9ES/11 PCS. R-107 Manual press for C640 and P400 dies PCS. 1 FR 222 PCS. KD 300 PCS. Cost, rub.): call! 2. A set of equipment for sliding structures PROVEDAL 1 1 1 Model Name Unit rev. Qty 9MA/011PN Matrix combined with a press for sliding structures "PROVEDAL" series C640 + blind frames 9ES/11 PCS. FR 222 Copy- milling machine for milling holes (220V) PCS. KD 300 Saw for cutting profiles with a disc diameter of 300mm. (220V) PCS. Cost, rub.): call!

3. A set of equipment for sliding and swing structures PROVEDAL

Ready-made lines for the production of aluminum windows, doors The proposed equipment allows you to create production lines for the production of windows and doors of various capacities - from small economical production to full-featured automatic lines production of up to 1000 products per month. A set of equipment for the manufacture of 15-25 windows per shift 1 1 1 Model Name Unit rev. Qty KD 400 PS Stationary saw with a blade diameter of 400 mm. with pneumatic PCS. 1 FR 221S profile clamps and cooling system PCS. KP 120 PCS. KM 211 profile clamps PCS. Cost, rub.): call! A set of equipment for the manufacture of 25-35 windows per shift 1 1 1 Model Name Unit rev. Qty ACK420S Saw automatic with the bottom giving of a disk with a diameter of 420 mm. with cooling system (complete with roller table 3 m.) PCS. 1 FR 221S Stationary copy-milling machine with pneumatic profile clamps and cooling system PCS. KP 120 Corner Crimping Press for Aluminum Profile PCS. KM 211 Stationary machine for processing the ends of the mullion with pneumatic profile clamps PCS. Cost, rub.): call!

A set of equipment for the manufacture of 60-100 windows per shift

Aluminum and PVC window structures quickly gained popularity in our country. Fewer people today prefer wooden windows, which need to be constantly insulated in winter and painted. Probably, there is not a single operational characteristic, according to which the aluminum profile would be inferior to other window profiles.

Attractive market

Modern aluminum glazing systems provide not only warmth and aesthetic appearance. By glazing a balcony with just two materials: glass and aluminum, you can increase the usable area in the apartment. And the owners of a small apartment will receive not only an additional mini-room on the balcony, but also brighter housing (by increasing the light flux).

Aluminum windows outperform not only their wooden counterparts, but also windows made of plastic profiles (PVC). Aluminum, unlike plastic, does not burn, which means it is fireproof. Plastic, on the other hand, not only burns perfectly, but also emits substances that are very toxic to humans during combustion: chlorine and hydrocyanic acid.

Aluminum is resistant to dirt and temperature fluctuations. Permissible temperature difference from -50 to + 60 gr. This is the best material for glazing outdoor pavilions and kiosks.

Obviously, a properly organized business in the production of aluminum windows cannot be unprofitable. If there is an active demand for the product, then you can enter the market!

To set up a business, you need to take the following steps:

• Register business activities with the local tax office (IP or LLC).
• Rent a heated industrial premises with an area of ​​100 sq. m. and a warehouse for storing raw materials and finished products with an area of ​​50 sq. m.
• Find suppliers of raw materials and materials for the production of windows (aluminum profile and fittings)
• Purchase the necessary equipment
• Hire staff
• Run an advertising campaign
• Start production

Equipment

For the production of aluminum structures from a profile, you will need to purchase a number of small machines and presses. The cost of each individual device is not so high (~ $3000 - $5000), but for a complete set you will have to pay at least $40 thousand. To organize production, you will definitely need saws for aluminum, copy-milling machines, face milling machines, corner crimping machines or presses, stands for glazing , manual bending machines, pneumatic screwdrivers, pneumatic drills, reciprocating compressors, chip extractors.

Raw materials and production technology

Aluminum profiles and fittings (handles, rubber bands, screws) are used as raw materials for the production of aluminum windows. The technology for the production of windows from a profile is considered more simplified, since ready-made, cast aluminum is used. The profile is purchased in bulk from foundries at a price of 150 rubles. per kg.

The price also depends on which profile is purchased: cold or warm. From here, two technologies are distinguished: cold glazing and warm glazing. A cold profile is 2-3 times cheaper than a warm one. The low price is due to simpler technology and lower performance (no wonder it is called "cold"). The cold profile is obtained in a simple extrusion process. The molding of the product is carried out by extruding heated aluminum through a matrix with a hole. To create a warm profile, three components are used at once: the outer part of the profile, the inner part of the profile and the thermal break. The thermal break is located between the inner and outer part of the profile and is carefully connected to them. The product therefore turns out to be more dense and insulated. It takes more time, money and labor to produce a warm profile. The price of cold profile windows starts from $30 per sq. m., and from warm - from $ 150 per sq. m.

You can familiarize yourself with the regulatory documentation for the production of aluminum windows in the following documents:

• GOST 22233-93. Pressed aluminum profiles
• GOST 21519-2003. Window blocks made of aluminum alloys
• GOST 21519-84 (1992) Balcony windows and doors, showcases and stained-glass windows made of aluminum alloys. General specifications

The manufacturing technology of window structures involves the following successive steps: cutting an aluminum profile into blanks, processing the ends of the impost, punching technological holes, drilling holes for the lock and larva, broach sealing rubber, assembling frames and sashes, installing fittings, assembling the structure and installing fillings in products .

Sales

Finished windows can be sold to construction companies, wholesale dealers and small private firms that install windows in apartments and houses. The most profitable clients are large construction companies that have large volumes of work on the construction of residential complexes. It is not easy to conclude a contract with such a company due to the high competition among window suppliers. To speed up sales volumes, you should hire a manager who will call the companies daily and offer them cooperation.

Video - aluminum window press

* In the table of goods, A B C D E F G H I J K L are conventionally designated as intersecting punching operations in an aluminum profile.

Equipment for Provedal can be sorted in the "Filter of Goods" by putting "+" in front of the cutting operation.

Thus, you can choose the machine you need with the necessary aluminum profile processing operations.

Punching operations on equipment in an aluminum profile type Provedal

Equipment PROVEDAL is intended for the production of sliding and hinged aluminum window structures (blind, hinged, tilt-and-turn) from aluminum profiles of the C-640 (wide profile) and P-400 (narrow profile) series of the PROVEDAL system used mainly for glazing balconies and loggias, for the production office partitions.

The equipment offered by us is used in the manufacture of aluminum sliding and hinged windows, translucent structures, aluminum loggias and balconies from a PROVEDAL type profile (Provedal) and its analogues:

• Profile Krasnoyarsk SIAL of the SEGAL Foundry and Press Plant, Krasnoyarsk
• Belarusian profile Alutech
• KRAUSS profile
• INICIAL profile
• Samara profile Russian aluminum
• Maloyaroslavsky profile Agrisovgaz
• profile VSMPO Verkhnyaya Salda
• profile Voronezh
• KRAMOS Moscow
• Alumil (alumil)

Equipment for sliding and swing structures made of aluminum profile type Provedal

Punching of all necessary technological holes in aluminum is carried out on a special pneumatic press combined with a matrix, or the matrix is ​​inserted into a separate press, manual or pneumatic, which will compress the matrix equipped with punching knives and punches.

Also in the catalog there are Manual Composting Presses that perform one punching operation, which allow you to supplement the missing matrix operations.

Press matrix = Press + Matrix = Press combined with a matrix

With the help of such Pressmatrix or matrices with presses can be cut down:

drainage holes

openings in the sash for installing traction

holes for fittings

connecting holes for dowels in aluminum profiles, holes for the corner insert (dowel) for connecting the corner of the aluminum frame and the window sash of balcony structures

other holes which are given in detailed description for each equipment.

Equipment for the production of balcony structures from aluminum profiles (similar to the PROVEDAL system) includes the following elements:

• Cut-off saw
• Die for punching holes in aluminum profile
• Pneumatic press for die drive
• Manual press for punching holes in aluminum profile
• Copy-milling machine

Classification

Cut-off saw

The cut-off saw is used for cutting aluminum profiles at various angles and can be additionally equipped with a measuring ruler

Die for punching holes in aluminum profile

The matrix is ​​a set of punching tools (punches) for punching holes of a given configuration and size in an aluminum profile. The punches are assembled into a single block, which is the matrix itself. The design of the matrix provides return springs to bring the tool to its original position. The combination of a matrix in one block with a pneumatic press is possible.

Matrix without press	Matrix with press

Pneumatic press for die drive

The press serves to drive the die, lowering its upper part, on which the punches are installed, down. After cutting the profile, the press returns to its original position under the influence of the return springs of the matrix. Pneumatic presses are connected to a central compressed air system or can be powered by a stationary compressor with a working pressure of at least 6 atm.

Copy-milling machine

The copy-milling machine is used for milling holes in aluminum profiles for locks, profile cylinders or for balcony latches.