This safety instruction for the operator of a steam mobile dewaxing plant is available for free viewing and downloading.

1. GENERAL REQUIREMENTS FOR LABOR PROTECTION

1.1. To work as a PPU 1600/100 driver, persons are allowed at least 18 years of age, specially trained, having an appropriate certificate, having passed a medical examination, received an introductory briefing, briefing at the workplace, completed an internship in the amount of 14 shifts, trained in safe working methods and passed exams.
1.2. The PPU driver must be familiar with the "Internal Labor Regulations" against signature and observe the regime of work and rest.
1.3. Dangerous and harmful production factors affecting the PPU driver include:
— elevated temperature and steam pressure,
- noise,
- humidity,
- temperature,
- air speed,
- illumination,
— saturated hydrocarbons,
- the intensity of the labor process,
- risk of injury
— high pressure of the working medium in the pipeline system.
In the workplace of the PPU driver, there may be a possibility of injury or ill health, which can be caused by the following sources of danger:
Risk - direct fire and thermal effects
— Fires during electric welding and other hot work at fire hazardous facilities;
Risk - shock wave action
— Explosions at the places of storage of vehicles;
— Explosions during gas hazardous work;
— Explosions during electric welding and other hot work at fire-explosive objects,
Risk - electric shock
- Electric shock caused by faulty electrical equipment, contact with live wires;
Risk - poisoning, exposure to toxic substances
- Gas poisoning (butane, nitrogen oxides, carbon monoxide, ethyl mercaptam), leaded gasoline and its vapors;
Risk - falling on the territory of the facility
- Falling while moving around the territory;
Risk - injury during operation, repair and other work
– Injury during repair and technological maintenance of vehicles;
– Injury by parts of equipment and structures as a result of explosions and accidents at facilities;
Risk - injury to drivers and personnel
- Death in an accident as a result of non-compliance with traffic rules;
- The effect of hazardous factors (hung car and its units, hot water and steam, flammable substances, gases and other toxic substances, leaded gasoline, equipment, tools, fixtures) during the performance of work;
- The driver's fall as a result of his careless actions when leaving the cab and moving around the territory;
– Technical malfunctions of the vehicle;
— Meteorological conditions: low air temperature, ice, precipitation;
– Movement with unreasonable speed;
– Use of the vehicle for other purposes;
- Use of drugs and alcohol;
Risk - harm to health
— Contacts with insects and animals;
— Violation of instructions and rules of health and safety, requirements of technological regulations during the performance of work;
Risk - death due to the destruction of buildings, structures and the destruction or fall of equipment
— Destruction of structures, technical devices or their elements;
- Destruction or fracture of the metal structures of a lifting machine (bridge, portal, frame, platform, tower, boom, support, jib) or its fall.
1.4. Smoking and the use of open fire on the territory of the enterprise and in the production premises is allowed only in specially designated areas:
1.5. In the event of a fire on the territory of the enterprise, it is necessary to immediately inform the work manager and start extinguishing the fire with primary fire extinguishing equipment.
1.6. If an accident occurs during the performance of work, then it is necessary to immediately inform the work manager, stop work and begin providing medical assistance to the victim, keep the workplace in the same condition when the accident occurred, if this does not endanger the life and health of other employees.
1.7. When performing work, it is necessary to observe the rules of personal hygiene. Wash hands thoroughly with soap and water after each handling of toxic and combustible lubricants. Maintain cleanliness in the workplace and on the territory of the enterprise. Remove used rags in special metal boxes with a tight lid.
1.8. For non-fulfillment and violation of the requirements of this instruction, the worker is liable in accordance with the internal labor regulations of the enterprise.

2. HEALTH REQUIREMENTS BEFORE STARTING WORK

2.1. Maintenance of the installation must be carried out in overalls, mittens, safety shoes.
2.2. Before starting work, the driver must make sure that all units and control systems are in good condition and working, that safety devices and instrumentation are in good working order.
2.3. When using flexible hoses for steaming work, it is necessary to make sure that the latter is intact; the fastening to the steaming gun must be reliable, made with a clamp.
2.4. Before entering the bush, install a spark arrester.
2.5. Before leaving for the facility, the driver must receive a written task from the responsible person with a note in the shift log / number in place of the bush, well, etc.
2.6. Production of work: check the availability of a prepared site, access roads, make sure that there is no oil pollution. In case of detection of violations, record in the logbook.
2.7. To start the task only after obtaining permission with an entry in the logbook of the responsible person.

3. HEALTH REQUIREMENTS DURING WORK

3.1. The PPU unit (in case of increasing oil and gas recovery of reservoirs and well productivity, during dewaxing, pipes and equipment) must be located at a distance of at least 25 meters to the wellhead, and 10 meters from other equipment, the cabin is located from the wellhead. When steaming the flowline, approaching it and the wellhead at a distance of less than 10 meters is prohibited.
3.2. Before assembling the pressure line or flush line, make sure there is a passage in the manifold and steam line elements.
3.3. When pumping chemicals, steam, hot water, a check valve must be installed on the injection line at the wellhead.
3.4. When working with a flexible hose, do not allow kinks and run-ins of equipment on the steaming line.
3.5. The flexible hose for the steaming line must be without joints.
3.6. For safety reasons, it is necessary to keep the unit clean, to ensure that there are no gaps in the fuel pipes and to prevent oil contamination.
3.7. Perform maintenance and repair of the unit with the unit and the vehicle engine turned off.
3.8. IT IS FORBIDDEN:
- install PPU under power and lighting power lines;
- increase the temperature of the steam by interrupting the supply of fuel to the nozzle in order to avoid an explosion in the combustion chamber of the boiler;
- operation of the boiler with non-explosive or unadjusted safety valves;
- use rubber sleeves;
- leave the installation unattended.
3.9. LAUNCHING THE PPU AND THE ORDER OF WORK:
- put up the sign "HEAT TREATMENT IN PROGRESS";
- assemble the discharge line and pressurize it to 1.5 R of the expected;
- in case of gaps, stop the installation, tighten the connections, reducing the pressure in the discharge line to atmospheric;
- create the required pressure in the coils of the steam generators;
— control over pressure to carry out on the manometer.
3.10. Before igniting the steam generator, the steam generator must be purged.
3.11. After ignition, adjust the fuel pressure and set the fuel pressure to normal without smoke or light gray smoke.
3.12. In the working steam generator, it is necessary to maintain a constant steam pressure when supplied to the consumer.
3.13. During operation, observe the readings of the manometer and the operation of the safety valve.
3.14. When steaming the flowline, it is not allowed to approach it and the wellhead at a distance of less than 10 m.
3.15. It is forbidden to use rubber hoses to supply coolant under pressure.
3.16. It is FORBIDDEN to work if on the pressure gauge:
- there is no seal or brand;
- the verification period has expired;
- the pointer does not return to the zero indicator of the scale by an amount exceeding half the permissible error for a given pressure gauge.
3.17. At least once a shift, blow up safety valves to check their performance, as well as clean soot by letting steam into the soot blower.
3.18. During operation, do not raise the steam temperature above 310, the steam pressure is not higher than 10 MPa - 100 m / cm2.

SAFE HANDLING OF STEAM
3.19. The steam pipe from the steam boiler to the steam hose must be strong, tight and thermally insulated along its entire length.
3.20. A steam hose must be used to deliver steam to heated areas. The hose must have a metal tip at least 0.5 m long.
3.21. There must be no locking devices on the steam hose. All valves must be installed on a metal steam line.
3.22. The steam hose must be attached to the steam line with metal clamps.
3.23. When thawing frozen objects, it is necessary to be at a distance of at least one meter from the place where the steam jet exits, on the opposite side of the steam movement.
3.24. To heat water in vessels, radiators, it is necessary to use a sealed piping system to avoid spontaneous flying of the hose from the vessel and radiator.
3.25. When heating equipment at a height, do not stand under the place of heating.
3.26. Do not direct the hose towards people and stop the free exit of steam from the steam hose by bending the hose.

4. REQUIREMENTS FOR LABOR PROTECTION IN EMERGENCY SITUATIONS

4.1. In the event of an emergency, as well as a situation that threatens the health or life of an employee, it is necessary to exclude the action of a dangerous source as soon as possible (turn off the circuit breaker, stop the operation of the equipment), and, if necessary, remove or remove the victim from the danger zone and provide him with first aid;
4.2. First aid should be provided immediately and, if possible, at the scene.
4.3. Report the incident to the immediate supervisor or dispatcher and, if possible, maintain the situation at the workplace as it was at the time of the accident.
4.4. In the event of a fire, ignition, fire, you must immediately call the fire department and start extinguishing the fire with the available means.

5. REQUIREMENTS FOR HEALTH AND SAFETY AFTER THE END OF WORK

5.1. At the end of the work, all tools and fixtures must be laid in their places and securely fastened.
5.2. The movement of PPU under its own power on the roads at the field is not more than 30 km/h, and on asphalt roads not more than 50 km/h.
5.3. After returning from the object to the garage, check the serviceability of the car, put it in the parking lot and de-energize the electrical equipment of the car “through ground”.
5.4. Report all noticed malfunctions in the operation of the equipment to the mechanic and the shift worker.
5.5. Take off your overalls and put them in a designated storage area.
5.6. Wash hands and face with warm water and soap, if possible, take a shower.

APPROVE:

________________________

[Job title]

________________________

________________________

[Name of company]

________________/[FULL NAME.]/

"____" ____________ 20__

JOB DESCRIPTION

The driver of the pumping station for pumping the working agent into the reservoir of the 6th category

1. General Provisions

1.1. This job description defines and regulates the powers, functional and job duties, rights and responsibilities of the driver of a steam mobile dewaxing unit of the 6th category [Name of organization in the genitive case] (hereinafter referred to as the Company).

1.2. The driver of the steam mobile dewaxing plant of the 6th category is appointed to the position and dismissed in accordance with the procedure established by the current labor legislation by order of the head of the Company.

1.3. The driver of the steam mobile dewaxing plant of the 6th category belongs to the category of workers and reports directly to [title of the immediate supervisor in the dative case] of the Company.

1.4. The driver of the steam mobile dewaxing plant of the 6th category is responsible for:

• timely and high-quality performance of tasks for their intended purpose;
• compliance with performance and labor discipline;
• observance of labor safety measures, maintenance of order, compliance with fire safety rules at the work site (workplace) entrusted to him.

1.5. A person with a secondary vocational education in this specialty and at least 1 year of work experience is appointed to the position of a driver of a steam mobile dewaxing installation of the 6th category. It has the right to service steam mobile dewaxing plants with a working steam pressure of more than 10 MPa (100 kgf / cm 2.

1.6. In practice, the driver of a steam mobile dewaxing installation of the 6th category should be guided by:

• local acts and organizational and administrative documents of the Company;
• internal labor regulations;
• rules of labor protection and safety, ensuring industrial sanitation and fire protection;
• instructions, orders, decisions and instructions of the immediate supervisor;
• this job description.

1.7. The driver of a steam mobile dewaxing unit of the 6th category must know:

• technological process of oil and gas production;
• physical and chemical properties of oil, steam and paraffin;
• ways of operating oil wells;
• wellhead piping schemes;
• device and rules for the operation of the installation, serviced unit, main and auxiliary equipment, equipment, applied instrumentation, vehicle;
• technological mode and work process for dewaxing oil wells with steam or hot oil, flow lines and oil gathering plants;
• plumbing in the scope of work performed.

1.8. During the period of temporary absence of the driver of the steam mobile dewaxing unit of the 6th category, his duties are assigned to [deputy position].

2. Job responsibilities

The driver of a steam mobile dewaxing plant of the 6th category performs the following labor functions:

2.1. Preparation of a steam mobile dewaxing unit, unit for work at the facility.

2.2. Maintenance of the technological process for the dewaxing of oil wells, flow lines, oil gathering plants, heating of water conduits and other field technological objects with steam.

2.3. Tying units with wells, field technological installations.

2.4. Laying lines for dewaxing or heating with steam or hot oil.

2.5. Monitoring the operation parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the serviced unit, steam mobile dewaxing unit, installation and dismantling of equipment, apparatus and instrumentation of the unit, performing preventive and current repairs of equipment, keeping a log book installation work.

2.6. Driving.

In case of official necessity, the driver of a steam mobile dewaxing installation of the 6th category may be involved in the performance of duties overtime, in the manner prescribed by law.

3. Rights

The driver of a steam mobile dewaxing plant of the 6th category has the right to:

3.1. Get acquainted with the draft decisions of the management of the enterprise relating to its activities.

3.2. Submit proposals for the management to improve the work related to the responsibilities provided for in this job description.

3.3. Report to the immediate supervisor about all the shortcomings in the production activities of the enterprise (its structural divisions) identified in the course of the performance of their duties and make proposals for their elimination.

3.4. Request personally or on behalf of the immediate supervisor from the heads of enterprise departments and specialists information and documents necessary for the performance of their duties.

3.5. Involve specialists from all (individual) structural divisions of the Company in solving the tasks assigned to him (if it is provided for by the regulations on structural divisions, if not, with the permission of the head of the Company).

3.6. Require the management of the enterprise to assist in the performance of their duties and rights.

4. Responsibility and performance evaluation

4.1. The driver of a steam mobile dewaxing plant of the 6th category bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation - and criminal) responsibility for:

4.1.1. Non-fulfillment or improper fulfillment of official instructions of the immediate supervisor.

4.1.2. Failure to perform or improper performance of their labor functions and assigned tasks.

4.1.3. Unlawful use of the granted official powers, as well as their use for personal purposes.

4.1.4. Inaccurate information about the status of the work entrusted to him.

4.1.5. Failure to take measures to suppress the identified violations of safety regulations, fire and other rules that pose a threat to the activities of the enterprise and its employees.

4.1.6. Failure to enforce labor discipline.

4.2. Evaluation of the work of the driver of the steam mobile dewaxing installation of the 6th category is carried out:

4.2.1. The immediate supervisor - regularly, in the course of the daily implementation by the employee of his labor functions.

4.2.2. Attestation Commission of the enterprise - periodically, but at least once every two years based on the documented results of the work for the evaluation period.

4.3. The main criterion for evaluating the work of the driver of a steam mobile dewaxing installation of the 6th category is the quality, completeness and timeliness of his performance of the tasks provided for in this instruction.

5. Working conditions

5.1. The mode of operation of the driver of the steam mobile dewaxing plant of the 6th category is determined in accordance with the internal labor regulations established by the Company.

5.2. In connection with the production need, the driver of a steam mobile dewaxing installation of the 6th category is obliged to go on business trips (including local ones).

Acquainted with the instruction __________ / ____________ / "____" _______ 20__

Steam mobile dewaxing machine operator is a specialist in the oil and gas industry who maintains steam mobile dewaxing plants and units and is responsible for maintaining the technological process for dewaxing oil wells, flow lines, oil gathering plants, heating water conduits and other field technological facilities with steam.

For admission to work by profession, the driver of a steam mobile dewaxing plant it is necessary to undergo professional training in the course "Mobile steam dewaxing machine operator".

In addition to vocational training, working as an operator of a steam mobile dewaxing plant requires secondary vocational education (technical school / college), while education does not have to be specialized.

Courses for the driver of a steam mobile dewaxing plant

The training center "PromResurs" provides training as a driver of a steam mobile dewaxing plant.

Specialists of the oil and gas division of the training center "PromResurs" have developed a training program for the profession of a steam mobile dewaxing unit operator.

The development of a training program for the profession of a driver of a steam mobile dewaxing plant was carried out taking into account:

• Federal Law N 116-FZ of July 21, 1997 "On the industrial safety of hazardous production facilities";
• Order of Rostekhnadzor N 101 dated March 12, 2013 “On Approval of the Federal Norms and Rules in the Field of Industrial Safety “Safety Rules in the Oil and Gas Industry”.

The training of drivers of a steam mobile dewaxing plant is carried out taking into account the regulatory documentation for the operation of equipment and safe working conditions.

During the training of the driver of a steam mobile dewaxing unit, the following issues are covered:

• the process of oil and gas production in its technological part;
• physical and chemical properties of oil, gas, paraffin and steam;
• exploitation of oil wells;
• operation of the dewaxing plant;
• description of the technology for dewaxing oil wells, oil discharge plants and flow lines with steam or hot oil, ;
• wellhead piping with technological units;
• operating parameters of the engine, boiler, oil heater;
• basics of plumbing;
• safe working conditions.

Types of training:

• primary education (professional training for 3, 5, 6 grades);
• advanced training (increasing the category by 5, 6 categories).

A secondary vocational education is required.

Forms of preparation:

• full-time training on the basis of the training center "PromResurs";
• with the departure of the teacher to the customer's enterprise:
  – departure is carried out throughout the territory of the Russian Federation;
• distance learning:
  – the employee is granted access to the distance learning portal;
  - a teacher is assigned to the employee to provide consultations on educational materials;
  – after mastering the material, a test task is submitted remotely;
  - after passing the test task, the employee undergoes an internship at the workplace.

The issue is approved by the Decree of the Ministry of Labor and Social Development of the Russian Federation dated November 14, 2000 N 81

Steam mobile dewaxing machine operator

§ 8. Driver of a steam mobile dewaxing plant

Job Description. Preparation of a steam mobile dewaxing unit, unit for work at the facility. Maintenance of the technological process for the dewaxing of oil wells, flow lines, oil gathering plants, heating of water conduits and other field technological objects with steam. Tying units with wells, field technological installations. Laying lines for dewaxing or heating with steam or hot oil. Monitoring the operation parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the serviced unit, steam mobile dewaxing unit, installation and dismantling of equipment, apparatus and instrumentation of the unit, performing preventive and current repairs of equipment, keeping a log book installation work. Driving.

Must know: technological process of oil and gas production; physical and chemical properties of oil, steam and paraffin; ways of operating oil wells; wellhead piping schemes; device and rules for the operation of the installation, serviced unit, main and auxiliary equipment, equipment, applied instrumentation, vehicle; technological mode and work process for dewaxing oil wells with steam or hot oil, flow lines and oil gathering plants; plumbing in the scope of work performed.

When servicing under the guidance of a driver of a steam mobile dewaxing installation of a higher qualification - 3rd category;

when servicing steam mobile dewaxing installations and units mounted on a vehicle chassis, with a working steam pressure of up to 10 MPa (100 kgf / sq. cm) inclusive, - 5th category;

when servicing steam mobile dewaxing plants with a working steam pressure of more than 10 MPa (100 kgf / sq. cm) - 6th category.

Requires secondary vocational education.

Comments on the profession

The given tariff and qualification characteristics of the profession " Steam mobile dewaxing machine operator» are used to rate work and assign wage categories in accordance with Article 143 of the Labor Code of the Russian Federation. Based on the above job characteristics and the requirements for professional knowledge and skills, a job description for the driver of a steam mobile dewaxing plant is compiled, as well as documents required for interviewing and testing when applying for a job. When compiling work (job) instructions, pay attention to the general provisions and recommendations for this issue of ETKS (see.

0.1. The document comes into force from the moment of its approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. Document approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic verification of this document is carried out at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Machinist of a steam mobile dewaxing plant of the 6th category" belongs to the category "Workers".

1.2. Qualification requirements - vocational education. Training. Work experience by profession as a driver of a steam mobile dewaxing unit of the 5th category - at least 1 year.

1.3. Knows and applies:
- technological process of oil and gas production;
- physical and chemical properties of oil, steam and paraffin;
- methods of exploitation of oil wells;
- wellhead piping schemes;
- device and operating rules of the installation, unit, main and auxiliary equipment, apparatus, instrumentation, vehicle;
- technological mode and process of work on dewaxing of oil wells with steam or hot oil, outgoing lines and oil gathering units;
- plumbing.

1.4. The driver of a steam mobile dewaxing plant of the 6th category is appointed to the position and dismissed from the position by order of the organization (enterprise / institution).

1.5. The driver of the steam mobile dewaxing installation of the 6th category reports directly to _ _ _ _ _ _ _ _ _ _ .

1.6. The driver of the steam mobile dewaxing installation of the 6th category directs the work of _ _ _ _ _ _ _ _ _ _ .

1.7. The driver of a steam mobile dewaxing plant of the 6th category during the absence is replaced by a person appointed in the prescribed manner, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.

2. Description of work, tasks and job responsibilities

2.1. Serves steam mobile dewaxing installations and units mounted on the chassis of a car with a working steam pressure of more than 95 kgf / sq. cm inclusive.

2.2. Prepares the installation, the unit for work at the facility.

2.3. Conducts the technological process for dewaxing oil wells, outgoing lines, oil gathering plants, heats water lines and other industrial technological facilities with steam.

2.4. Connects units with wells, industrial technological installations.

2.5. Lays lines for dewaxing by heating with steam or hot oil.

2.6. It monitors the operation parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the unit, installation.

2.7. Mounts and dismantles equipment, apparatus and instrumentation of the installation.

2.8. Performs preventive and current repairs of equipment.

2.9. Drives a car.

2.10. Keeps a record of the operation of the installation.

2.11. Knows, understands and applies the current regulatory documents relating to its activities.

2.12. Knows and fulfills the requirements of regulatory acts on labor and environmental protection, complies with the norms, methods and techniques for the safe performance of work.

3. Rights

3.1. The driver of the steam mobile dewaxing plant of the 6th category has the right to take actions to prevent and eliminate the occurrence of any violations or inconsistencies.

3.2. The driver of a steam mobile dewaxing installation of the 6th category has the right to receive all social guarantees provided for by law.

3.3. The driver of a steam mobile dewaxing plant of the 6th category has the right to demand assistance in the performance of his duties and the exercise of rights.

3.4. The driver of a steam mobile dewaxing plant of the 6th category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision of the necessary equipment and inventory.

3.5. The driver of a steam mobile dewaxing plant of the 6th category has the right to get acquainted with the draft documents relating to his activities.

3.6. The driver of a steam mobile dewaxing plant of the 6th category has the right to request and receive documents, materials and information necessary to perform his job duties and instructions from the management.

3.7. The driver of a steam mobile dewaxing installation of the 6th category has the right to improve his professional qualifications.

3.8. The driver of a steam mobile dewaxing plant of the 6th category has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.

3.9. The driver of a steam mobile dewaxing plant of the 6th category has the right to get acquainted with the documents defining the rights and obligations of the position held, the criteria for assessing the quality of performance of official duties.

4. Responsibility

4.1. The driver of a steam mobile dewaxing installation of the 6th category is responsible for failure to perform or untimely performance of the duties assigned by this job description and (or) non-use of the rights granted.

4.2. The driver of a steam mobile dewaxing plant of the 6th category is responsible for non-compliance with the rules of internal labor regulations, labor protection, safety, industrial sanitation and fire protection.

4.3. The driver of a steam mobile dewaxing plant of the 6th category is responsible for disclosing information about an organization (enterprise/institution) that is a trade secret.

4.4. The driver of a steam mobile dewaxing plant of the 6th category is responsible for non-fulfillment or improper fulfillment of the requirements of the internal regulatory documents of the organization (enterprise / institution) and the legal orders of the management.

4.5. The driver of a steam mobile dewaxing installation of the 6th category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.

4.6. The driver of a steam mobile dewaxing plant of the 6th category is responsible for causing material damage to an organization (enterprise / institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The driver of a steam mobile dewaxing installation of the 6th category is responsible for the misuse of the granted official powers, as well as their use for personal purposes.